Flexfit 6277 Wooly Combed Cap
Flexfit 6277 Wooly Combed Cap
Shipping policy
Shipping policy
Shipping Methods & Delivery Times
We offer standard shipping via UPS, FedEx or Canpar across the Greater Toronto Area and Ontario, Canada. Typical delivery timelines (after processing) are 2–6 business days afer production.
Delivery times are estimates and may vary based on carrier performance and or weather.
Shipping Costs
A flat shipping rate of $20 CAD per order applies to all orders under $150 CAD (before taxes).
We offer free standard shipping on all orders over $150 CAD (before taxes).
The discount is applied automatically at checkout once your order subtotal reaches $150.
Free basic file check before print
Free basic file check before print
If we find any issues, we’ll let you know and you can choose whether you’d like us to correct the artwork for a small setup fee.
One design per item
One design per item
Each item ordered includes one design only.
If you need multiple versions (for example, different names or artwork), please add each version to your cart separately and upload the correct file for each item.
Need Assistance?
Need Assistance?
If you need help preparing your design, feel free to contact us and we’ll be happy to assist.
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A premium fitted cap designed for comfort, durability, and a polished look.
The Flexfit 6277 Wooly Combed Cap is one of the most popular fitted hats for custom embroidery. Made from a durable cotton-polyester blend with built-in stretch, it delivers a comfortable fit that adapts to your head shape while maintaining its structure over time.
The structured six-panel design and mid-profile crown create a clean, professional appearance that works perfectly for company uniforms, team apparel, promotional merchandise, and retail branding. Its wool-like texture provides an excellent surface for embroidery, allowing logos and designs to stand out with sharp detail.
Available in multiple sizes and colors, this cap is a reliable choice for businesses and organizations looking for high-quality branded headwear.
Image Guidelines
- File Requirements
- We highly recommend submitting your embroidery graphics as raster graphics (PNG) with a resolution of at least 300 DPI.
- Do not include photographic images, gradients, fade or blend effects. Elements like these cannot be embroidered.
- Graphics should include transparent backgrounds.
- If your graphic covers a very large part of the embroidery area, it may exceed the maximum limit of 15,000 stitches. In such case, your order will be put on hold and you will be contacted.

- Stitch Area 4" Wide x 1.75" Tall
- Minimum thickness for shapes: 0.05" (1.3 mm)
- Minimum height for lowercase letters: 0.25" (6.4 mm)
- Minimum height for uppercase letters: 0.3" (7.6 mm)
- Any text smaller than 0.25" (6.4 mm) in height will be a run stitch
Design Requirements
Embroidery is not printing, so most designs that work on other products would not be suitable for embroidery. Clean designs with bold lines and text work best for embroidery. If your design is too complex (e.g. contains gradients or intricate details), your design will be rejected.
Common Reasons for Rejection
Text is too smal; lines are too thin
Avoid using very small letters because the embroidered text may not be legible. Keep the text at least 0.25" in height and at least 0.05" thick. 0.25" is equivalent to approximately 36pt, and in most cases the letters will also have the necessary thickness, but this depends on the font. We recommend using simple fonts like Arial, Helvetica, and Myriad Pro.


Text Cut-Outs or Negative Spaces
When possible please avoid sending us an image with small details or text that are in negative space. To avoid this issue please fill the negative space with a solid color.


Gradients
We can only embroider solid shapes and colors. We cannot accept gradients because this requires a complex transition from one color thread to another. You will need to convert gradients into a one-color graphic, and split multiple-color gradients into solid colors.


Photographic images
It is not possible to embroider photographic images as they are. Photographic images need to be recreated to include solid shapes and colors.


Too much detail
Clean designs with shapes, bold lines and text work best for embroidery. If your design is too complex and contains too much detail, we will not be able to digitize your design with satisfactory results (e.g. when details are smaller that 0.05" or if detail elements are to close to one another). Your design will be rejected.

Please avoid Thin border lines around text or Graphics
Keep your text and images simple, adding a border around them will cause missalignment, therfore we highly recomend that you do not use thin borders to outline your text or images. Keep your text large, bold and readable.


Product Specifications
- Model: Flexfit 6277 Wooly Combed Cap
- Material: 63% Polyester / 34% Cotton / 3% Spandex twill
- Structure: Structured, mid-profile
- Panels: 6-panel construction
- Visor: Permacurv® visor with silver undervisor
- Crown Height: 3½″ crown
- Fit Type: Stretch-fit (no adjustable strap)
- Sizes:
- S/M: 6¾″–7¼″
- L/XL: 7⅛″–7⅝″
- Ventilation: Sewn eyelets
- Decoration Method: Embroidery (recommended)
